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詳細情報 |
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| チャンバーの材質: | ステンレス鋼 | マイクロ波電源: | 調整可能、通常 0 ～ 10 kW |
|---|---|---|---|
| 寸法: | 9350mm×840mm×1750mm | 重さ: | モデルによって異なりますが、通常は 500 ～ 2000 kg |
| 状態: | 新しい | 定格入力能力: | マイクロウェーブ≤35kVA |
| 暖房モード: | マイクロウェーブ | 走行方向: | 左から右へ |
製品の説明
Industrial Microwave Drying System | High-Efficiency Moisture Removal for Powders & Granules
Product Overview
This industrial microwave drying equipment uses volumetric heating to remove moisture evenly from the inside out, significantly reducing drying time compared to conventional hot air ovens. It is ideal for heat-sensitive, viscous, or easily caking materials. Customizable power output, belt speed, and cavity length available for different throughput requirements (batch or continuous). The system can be integrated with existing production lines.
Technical Specifications
| Parameter | Value / Range |
|---|---|
| Microwave frequency | 915 MHz or 2450 MHz (customizable) |
| Output power per unit | 6 kW - 200 kW (modular, scalable) |
| Belt width | 400 mm - 3000 mm (customizable) |
| Drying temperature range | 30°C - 180°C (adjustable) |
| Moisture removal rate | 1 - 50 kg H₂O/hour (depending on material) |
| Material residence time | 2 - 60 minutes (variable speed) |
| Uniformity of drying | ± 1.5% moisture content across belt |
| Power supply | 380V / 50Hz / 3-phase (or customer-specified) |
| Control system | PLC + HMI (data logging optional) |
Applications
- Food industry (fruit slices, nuts, herbs, meat jerky, pasta)
- Chemicals (pigments, catalysts, polymer beads)
- Agriculture (grains, seeds, tea leaves, spices)
- Building materials (gypsum, fiberboard, ceramic cores)
- Heat-sensitive materials (enzymes, probiotics, vitamins)
Key Features
- ✅ Up to 70% faster drying vs. conventional hot air
- ✅ Uniform heating - no hot spots or surface hardening
- ✅ Low-temperature operation preserves color, flavor, and nutrients
- ✅ Energy-efficient - direct energy transfer to moisture molecules
- ✅ No need for pre-heating or post-cooling in many cases
- ✅ Compact footprint compared to tunnel ovens
- ✅ Automatic moisture feedback control (optional sensor)
Customization Options
- Microwave frequency (915 MHz for deep penetration, 2450 MHz for faster surface drying)
- Conveyor type (mesh belt, PTFE belt, roller bed, or static tray)
- Drying chamber length (single-mode or multi-mode cavity)
- Atmosphere control (ambient, vacuum, or inert gas purge)
- Explosion-proof design for solvent-containing materials
- Remote monitoring & IoT integration available
- Capacity from 50 kg/batch to 10 tons/hour continuous
Support & Services
- Free material testing in our microwave lab (sample required)
- Process scale-up consultation from lab to production
- On-site installation & commissioning
- Operator training (including safety protocols for microwave leakage)
- 24/7 remote technical support
- Spare parts supply (magnetrons, belts, sensors) for 10+ years
- Annual maintenance contract available
Packing & Shipping
- Standard packing: Stretch-wrapped with anti-rust film, wooden crate for control cabinet
- Shipping: FOB or CIF (sea freight or air for small units)
- Lead time: 30-45 days for standard models, 50-70 days for fully customized systems
- Documents included: User manual, electrical diagram, CE certificate (if required)
- Port of shipment: Shanghai / Ningbo / Shenzhen (customizable)
Frequently Asked Questions
Can this microwave dryer be used for heat-sensitive materials?
Yes. Because microwave dries at lower temperatures (30-80°C), it is ideal for probiotics, enzymes, and herbs. Customizable power ramp rates prevent overheating.
What throughput can I achieve?
From 50 kg/h to 10 tons/h. The system is customizable in belt width and cavity length to match your exact production needs.
Is it safe regarding microwave leakage?
Yes. Our systems comply with international safety standards (<5 mW/cm² at 5 cm distance). Double interlock doors and automatic shut-off are included.
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