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詳細情報 |
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| パッケージ: | 木製ケース | 保証: | 1年 |
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| 有効幅: | 1320mm | 乾燥タイプ: | UV硬化 |
| 電源: | 220v/50hz | ドクターホイール: | クロム |
| コーティングの自動化: | 高度な自動化 | コーティングの厚さ: | 均一な厚さ |
製品の説明
Industrial-Grade UV Curing Machine | For Rapid Surface Drying and Curing of Solvent-Based Wood Coatings
1. Composition of Production Line
This UV curing station is designed for seamless integration into existing wood finishing lines. It typically consists of an infrared pre-conditioning zone (for solvent evaporation), one or multiple high-power UV lamp modules, an efficient exhaust and cooling system, a conveyor system (roller or belt), and a centralized power supply and control cabinet.
2. Product Description
This industrial-grade UV curing machine is engineered specifically for the rapid surface drying and complete curing of solvent-based coatings (e.g., PU, NC) applied on wood and furniture products. It utilizes intense ultraviolet light to trigger instant photopolymerization, creating a hard, scratch-resistant, and high-gloss finish within seconds, dramatically increasing production throughput and quality.
3. Technical Parameters
| Parameter Category | Specification |
|---|---|
| Model | UVC-WS-1300 (Standard) |
| Effective Curing Width | 1320 mm [Customizable from 600mm to 1800mm] |
| UV Light Source | High-power mercury amalgam lamp (120W/cm or 160W/cm). |
| Peak Irradiance | Up to 1200 mW/cm² |
| Conveyor System | Roller conveyor. Speed: 3 - 20 m/min (VFD controlled). |
| Pre-conditioning Zone | Short-wave IR heater (optional), for solvent flash-off. |
| Cooling Method | Forced air cooling for lamp housing. |
| Total Power | Approx. 35 - 75 kW (depending on width and lamp power) |
| Control System | PLC with touchscreen HMI, energy-saving controls. |
4. Application
Ideal for curing solvent-based topcoats and primers on: Wooden doors & cabinets, Office/Home furniture, Flooring panels, Wooden decorative items.
5. Customization
We offer customizable solutions to fit your unique process. This includes custom machine width and length, choice of lamp type and power, integration of specific IR pre-heating or post-cooling zones, and tailored conveyor types to match your line.
6. Features & Advantages
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Instant Drying & Curing: Reduces drying time from hours to seconds, maximizing line speed.
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Superior Surface Quality: Delivers a harder, more scratch- and chemical-resistant finish.
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Space Saving: Compact design requires far less space than traditional drying tunnels.
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Lower VOC Emissions: Enables use of higher-solid coatings, reducing solvent evaporation.
7. Support and Services
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On-site installation guidance and process optimization.
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Comprehensive operator training.
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One-year warranty on the complete system.
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Lifetime technical support and spare parts supply.
8. Packing and Shipping
The machine is modularized and packed in heavy-duty wooden crates for safe ocean freight. Shipping terms (FOB, CIF, etc.) are negotiable. Lead time is 8-10 weeks after confirmation.
9. FAQ
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Q: Can it cure thick or heavily pigmented solvent-based coatings?
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A: For thick coatings, a customizable configuration with higher irradiance or multiple lamp passes is recommended. Sample testing is advised.
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Q: How is the ozone managed?
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A: The system includes an integrated exhaust to safely remove ozone generated by the lamps.
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Q: What is the lamp lifetime?
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A: Typical lamp life is 1,500 to 2,500 hours, depending on the type and operating cycle.
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