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詳細情報 |
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| 機械テストレポート: | 提供された | パッケージの詳細: | 合板パッケージ |
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| 供給電圧: | 360-410V 50HZ | オートグレード: | 完全に自動 |
| 保証: | 一年 | 機械の色: | 顧客 |
| コンベア速度: | 5~20m/min | 有効露光幅: | 620のMM |
製品の説明
High-Power UV Curing Oven for Rapid Drying of Oil-Based Coatings on Metal, Furniture, and PVC Panels
Product Description
This UV Curing System is an industrial-grade machine engineered to instantly cure and harden oil-based coatings applied to a wide range of rigid, flat substrates, including metal sheets, furniture panels, and PVC boards. Utilizing high-intensity ultraviolet light, it triggers a photochemical reaction that transforms liquid coatings into a durable, high-gloss, and scratch-resistant finish within seconds. The system is highly customizable, offering various lamp technologies (mercury vapor, UVLED) and conveyor options to perfectly match specific production requirements, ensuring maximum efficiency, minimal floor space, and superior product quality.
Composition of Production Line
The system is a modular unit designed for seamless integration into an existing coating line. Its core components include:
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Infeed Section: For smooth transfer of coated panels.
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UV Curing Tunnel: The main chamber housing the UV lamp arrays (mercury or LED) and reflector system.
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Conveyor System: Typically a chain-driven roller or mesh belt conveyor.
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Exhaust/Ventilation System: For heat and ozone management.
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Control Panel: Centralized PLC with Touchscreen HMI for full process control and monitoring.
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Power Cabinet/Cooling System: Separate electrical cabinet and dedicated cooling (air or water) for lamp stability.
Technical Parameters
| Parameter | Specification | Customization Option |
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| UV Source | High-Pressure Mercury Lamp (Standard) | Source type is customizable (e.g., Gallium-doped, Iron-doped for dark colors, or UVLED). |
| Peak Wavelength | 365 nm (Standard Mercury) | Wavelength is customizable (e.g., 385, 395, 405 nm for UVLED to match photoinitiators). |
| Power Density | Up to 200 W/cm (System dependent) | Intensity and profile are customizable based on coating and speed. |
| Conveyor Type | Roller Conveyor (Standard) | Conveyor type (roller, mesh belt) and material are customizable. |
| Conveyor Width | Standard: 1300mm | Maximum width is fully customizable. |
| Curing Length | Standard: 1500mm | Length and number of lamps are customizable to achieve required curing time. |
| Power Requirement | Customizable based on final configuration | Designed to match local voltage (e.g., 380V/3Phase/50Hz). |
| Cooling Method | Forced Air Cooling (Standard) | Cooling method (air/water) is customizable for high-power systems. |
Application
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Metal Sheets: Curing of oil-based paints and coatings for architectural cladding, appliance housings, and industrial parts.
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Furniture Panels: High-gloss and matte finish curing for kitchen cabinets, office furniture, and decorative panels.
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PVC Boards: Surface finishing for ceiling panels, wall cladding, and other PVC-based substrates.
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Other Rigid Substrates: The system can be customized for composite panels, MDF, and other coated flat materials.
Customization
Customization is fundamental to our design process. We offer extensive customization options to ensure the system integrates perfectly into your operation:
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Tailored UV Spectrum: The UV lamp type and wavelength can be customized to match your specific oil-based coating's photoinitiators for optimal cure.
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Modular Tunnel Design: The curing chamber length, width, and lamp configuration can be customized.
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Specific Conveyor Solutions: Different conveyor types and materials are available as customized options to handle your specific panels without marring.
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Integration Services: The machine can be customized to interface with your existing coating, feeding, and stacking equipment.
Feature
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Instant Curing: Cures coatings in seconds, dramatically increasing production line speed.
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Superior Finish Quality: Produces a hard, durable, chemical-resistant, and high-gloss finish.
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Energy Efficient Options: Available UVLED modules offer significant energy savings and instant on/off capability.
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User-Friendly PLC Control: Simplifies operation and allows for saving customized recipes for different products.
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Robust Construction: Built with industrial-grade components for reliable 24/7 performance.
Support and Services
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Installation & Commissioning: On-site setup and calibration by our expert engineers.
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Comprehensive Training: In-depth training for your operators on machine use and safety.
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Dedicated Technical Support: Remote and on-site troubleshooting and technical assistance.
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Warranty & Spare Parts: Full warranty coverage and a guaranteed supply of genuine spare parts (e.g., UV lamps).
Packing and Shipping
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Packing: The machine is securely crated in an export-standard wooden case for maximum protection during transit. Internal components are weather-proofed.
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Shipping: We ship worldwide. Shipping terms (e.g., FOB, CIF) are customized based on customer location and order details.
FAQ
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Q1: Can this UV system cure dark-colored or heavily pigmented oil-based coatings?
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A: Yes. While standard mercury lamps are effective, we offer customizable lamp options like Gallium or Iron-doped lamps which emit spectra that penetrate and cure dark pigments more effectively.
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Q2: What is the advantage of a UVLED system over a traditional mercury vapor system for our PVC panels?
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A: UVLED is a "cold" cure, producing minimal infrared heat. This is ideal for heat-sensitive materials like PVC, preventing warping or damage. It also offers instant on/off and lower energy consumption, which is customizable based on your production schedule.
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Q3: How is the UV intensity controlled for different line speeds and coating types?
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A: The UV intensity and conveyor speed are controlled through the PLC. You can create and save customized recipes that automatically adjust these parameters for different products, ensuring consistent cure quality every time.
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Q4: What technical support is available after purchase?
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A: We provide comprehensive support, including installation, training, and ongoing technical assistance to ensure your machine operates at peak performance. We also offer a readily available stock of customizable spare parts.
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